Electroplating lines

Electrolytic Galvanizing

Zinc electroplating for metal components, with corrosion protection and a consistent finish.

Electrolytic Zinc Plating

Electrolytic galvanizing deposits a zinc coating on metal through an electroplating process to help protect components from corrosion and provide a consistent finish.

Neos Group uses controlled processes to support coating adhesion and uniformity according to the project's technical requirements.

Features and Benefits

  • Corrosion Protection

    Zinc coating helps extend the service life of metal components.

  • Uniform Coating

    Process control supports consistent coating thickness across each part.

  • Range of Parts

    Suitable for a variety of components, from small fasteners to larger parts, subject to process capacity.

  • Passivation Options

    Blue, yellow, black, and clear passivation options for different appearance and performance requirements.

  • Environmental Requirements

    Hexavalent chromium-free process options are available; confirm the applicable RoHS and REACH requirements for the finished part.

  • Quality Control

    Inspection throughout the process supports consistent results against agreed specifications.

The Zinc Electroplating Process

  1. 01

    Surface Preparation

    Clean, degrease, and pickle parts to prepare the surface for coating adhesion.

  2. 02

    Electrodeposition

    Immerse parts in a zinc-salt electrolyte and apply current to deposit the coating.

  3. 03

    Passivation

    Apply a chemical treatment to improve corrosion resistance and achieve the specified finish color.

  4. 04

    Drying and Finishing

    Dry and inspect the parts against coating requirements.

Applications

Automotive Industry

  • Fastening components
  • Structural parts
  • Brake systems

Construction

  • Screws and nuts
  • Supports and fasteners
  • Structural elements

Appliances

  • Internal components
  • Fastening elements
  • Structural parts

Request a Quote

Tell us about the components and coating requirements. Our team will follow up with a quote.